‘One Piece’ Season 3: All 4 New Cast Members, Filming Updates & Everything We Know So Far

Netflix’s One Piece continues to dominate global pop culture, bridging anime fandom and mainstream streaming audiences in a way few live-action adaptations ever have.

The first two seasons redefined what anime adaptations could achieve strong performances, cinematic visuals, and faithful storytelling. Now, with Season 3 officially sailing into production, fans are bracing for the most ambitious and emotional arc yet: the legendary Arabasta Saga.

Filming begins in late November 2025 in Cape Town, South Africa, with production set to last more than 200 days. The season will bring in new heroes and villains, introduce fan-favourite arcs, and deepen the Straw Hat Pirates’ journey across the Grand Line.

“This is the biggest One Piece season yet,” said producer Becky Clements of Tomorrow Studios. “Every challenge, every battle, every moment feels larger than life.”

Series Overview

TitleOne Piece (Live-Action Series)
Season3
PlatformNetflix
Production CompanyTomorrow Studios & Shueisha
ShowrunnersIan Stokes & Joe Tracz
Original CreatorEiichiro Oda
Filming StartNovember 2025
Filming WrapJune 19, 2026
Primary LocationCape Town, South Africa
Expected ReleaseJune–September 2027
Episode Budget$15–20 million per episode
Estimated Saga CoveredArabasta Arc (Chapters 155–217)
‘One Piece’ Season 3

Netflix’s Renewal and Production Timeline

While Netflix didn’t officially confirm renewal until August 10, 2025, signs of One Piece’s continuation were clear months earlier.

Actors hinted at ongoing prep, and with Season 2 only covering up to Drum Island, fans correctly predicted that the Arabasta Arc would form the core of the third chapter.

MilestoneDate
Unofficial Renewal DiscussionSpring 2025
Official Renewal AnnouncementAugust 10, 2025
Filming StartNovember 2025
Filming EndJune 19, 2026
Expected Netflix ReleaseMid to Late 2027

What to Expect from ‘One Piece’ Season 3?

Season 2 brought the Straw Hats into the Grand Line, but Season 3 will test their strength, loyalty, and ideals like never before.

The crew’s journey takes them to Alabasta, a desert kingdom ravaged by civil war, manipulated by the cunning warlord Crocodile (Joe Manganiello). Working through his secret organisation, Baroque Works, Crocodile pits royalists and rebels against each other, and only Luffy’s crew can uncover the truth.

Expect large-scale battles, desert set pieces, emotional reunions, and the debut of Ace, Nico Robin, and Bon Clay, among other fan-favorites.

“The Arabasta arc is where One Piece becomes epic,” said showrunner Joe Tracz. “It’s a story of friendship, deception, and revolution.”

How Much of the Manga Will Season 3 Cover?

At present, One Piece has 1,165+ chapters published. Seasons 1 and 2 collectively covered only around 18.6% of the manga (East Blue through Drum Island).

Season 3 will adapt the remainder of the Arabasta Saga, bringing the live-action series close to Chapter 217, just before the Sky Island Saga begins.

SagaApprox. Chapter RangeAdapted In
East Blue Saga1–100Season 1
Drum Island / Early Grand Line101–154Season 2
Arabasta Saga155–217Season 3 (Expected)
Sky Island Saga218–302Future Seasons (TBD)

Returning Cast for Season 3

All core members of the Straw Hat Pirates will return:

ActorCharacter
Iñaki GodoyMonkey D. Luffy
Emily RuddNami
MackenyuRoronoa Zoro
Jacob Romero GibsonUsopp
Taz SkylarSanji
Mikaela HooverTony Tony Chopper
Charithra ChandranPrincess Vivi

Returning supporting cast includes:

  • Joe Manganiello as Crocodile (Mr. 0)
  • Lera Abova as Nico Robin (Miss All Sunday)
  • David Dastmalchian as Mr. 3
  • Callum Kerr as Smoker
  • Julie Rehwald as Tashigi
  • Sendhil Ramamurthy as King Nefertari Cobra
  • Fadzai Simango as Mashikaku
  • Yonda Thomas as Igaram

New Cast Members for Season 3

Netflix confirmed four exciting new additions for One Piece Season 3:

ActorCharacterKnown For
Xolo MaridueñaPortgas D. AceCobra Kai, Blue Beetle
Cole EscolaBon Clay (Mr. 2)Search Party, The Other Two
Awdo AwdoMr. 1 (Daz Bonez)Subversion, new talent in African cinema
Daisy HeadMiss DoublefingerShadow and Bone, Dungeons & Dragons: Honor Among Thieves

“It’s a dream come true,” said Xolo Maridueña in a Netflix TUDUM segment. “Ace’s spirit, strength, and loyalty are legendary. I can’t wait for fans to meet him.”

These casting choices reflect Netflix’s continued investment in diverse, globally recognized talent, while honoring the source material’s energy and tone.

Filming and Production Status

Filming officially began in late November 2025, with the schedule running through June 19, 2026.

The production, spanning more than 200 shooting days, once again takes place in Cape Town, South Africa, home to Tomorrow Studios’ custom-built pirate ships and massive coastal sets used since Season 1.

Filming LocationDetails
Cape Town Film StudiosMain location for ship & sea sequences
Coastal South AfricaUsed for desert and Alabasta landscapes
Studio WorkCGI-heavy Baroque Works headquarters scenes

Each episode reportedly costs between $15 million and $20 million, putting Season 3’s total production cost near $160 million, making it one of Netflix’s most expensive seasons to date.

Release Window: When Will Season 3 Hit Netflix?

Given the extended shoot and complex visual effects, One Piece Season 3 won’t set sail until mid-to-late 2027.

StageTimeline
FilmingNov 2025 – Jun 2026
Post-ProductionJul 2026 – May 2027
Estimated Netflix ReleaseJune–September 2027

Is Season 4 Already in the Works?

As of now, Netflix has not renewed One Piece for Season 4. The streamer is expected to monitor Season 2’s performance (releasing March 10, 2026) before committing to future seasons.

However, with the story barely scratching one-fifth of the manga’s full arc, insiders say the creative team already has “long-term roadmaps” for Seasons 4 and 5.

“Eiichiro Oda’s world is too vast for a short voyage,” producer Marty Adelstein noted. “We’re here for the long haul.”

Conclusion

One Piece Season 3 is shaping up to be the show’s most thrilling and emotional instalment with larger stakes, deeper lore, and iconic new characters. As the Straw Hat Pirates sail toward the Kingdom of Alabasta, alliances will be tested, loyalties broken, and legends forged.

For Netflix, it’s another bold investment in global storytelling and for fans, it’s proof that Eiichiro Oda’s universe continues to thrive across every medium.

Get ready, because the seas are about to get rough, and One Piece’s legacy is only just beginning.

FAQs

Who is joining the cast in Season 3?

New additions include Xolo Maridueña (Ace), Cole Escola (Bon Clay), Awdo Awdo (Mr. 1), and Daisy Head (Miss Doublefinger).

When does filming start and end?

Filming began in November 2025 and is expected to wrap on June 19, 2026.

What arc will Season 3 cover?

The Arabasta Saga, including the battle against Crocodile and Baroque Works.

When will it release on Netflix?

Fans can expect the new season between June and September 2027.

Has Netflix confirmed Season 4?

Not yet, renewal likely depends on the performance of Season 2 in early 2026.

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